how to make a cowboy hat out of paper

DIY Paper Cowboy Hat: How to Craft One at Home

By Sarah Hernandez
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channel your inner frontiersman and create a statement piece for your next costume party or festival by crafting your own cowboy hat from paper. This eco-friendly and budget-friendly alternative to the traditional felt hats is both stylish and fun to make. So, let's wrangle up some paper and embark on this creative adventure.

Before you start, gather your supplies. You'll need a large piece of paper, a ruler, a pencil, scissors, glue or tape, and if you want to get fancy, some markers or paint for decoration. For this guide, we'll focus on a simple and classic cowboy hat design.

Sketching Your Hat Design

Inspired by the wide-brimmed hats of the Wild West, sketch a large, elongated oval on your paper. The size will depend on how large you want your hat to be, but remember, this will be a cowboy hat, not a top hat, so keep it reasonable.

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Paper cowboy hat with post it notes
Paper cowboy hat with post it notes
How to make a Cowboy Hat using Paper Cardboard (DIY) - Momuscraft
How to make a Cowboy Hat using Paper Cardboard (DIY) - Momuscraft
How to Fold an Origami Cowboy Hat
How to Fold an Origami Cowboy Hat

Next, draw a smaller oval inside the larger one, leaving space between them to represent the crown (the top part) of your hat. The brim should be about a third of the total height of your hat, and the crown should take up the remaining two-thirds. Once you're satisfied with your sketch, you're ready to cut out your hat shapes.

Cutting the Crown

Using your scissors, carefully cut out the smaller oval. This will be the crown of your cowboy hat. Be patient and take your time; you want a smooth, clean edge for a professional-looking hat.

paper plate cowboy hat and other crafting supplies on a wooden table with the words paper plate cowboy hat
paper plate cowboy hat and other crafting supplies on a wooden table with the words paper plate cowboy hat
Here’s exactly how to make our popular Cowboy Hat paper craft
Here’s exactly how to make our popular Cowboy Hat paper craft
Client Challenge
Client Challenge

Before moving on, you'll need to create a crease at the bottom of the crown. Fold the edge of the paper upwards, then use your ruler to draw a line along the crease. This line will be the edge of your hat's brim. Cut along this line, and now you should have a crown piece and a brim piece.

Shaping the Brim

Taking your brim piece, cut along the drawn line, leaving you with a long, curved strip of paper. Fold this strip in half, lengthwise, then unfold it and fold it into a 'V' shape, with the point of the 'V' at the center of the brim. This will give your brim its signature curved shape.

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Now, carefully cut along the edges of the 'V', about 1 inch from the point. This will give you a curved brim. Once you've cut it, flatten it out and unfold it. You should have a brim that tapers to a point at the bottom.

How to fold origami cowboy hat 🤠 #origami #origamicowboyhat #texasholdem #shortswithcamilla
How to fold origami cowboy hat 🤠 #origami #origamicowboyhat #texasholdem #shortswithcamilla
several different hats are arranged on the floor next to each other, including paper and cardboard
several different hats are arranged on the floor next to each other, including paper and cardboard
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20+ Hat Crafts Ideas for Parties, Costumes, and Halloweens!
a man is making a hat out of cardboard
a man is making a hat out of cardboard
a person is holding a brown hat in their hand and it has the label on it
a person is holding a brown hat in their hand and it has the label on it
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Cowboy 3d Hat Construction Tutorial

Assembling Your Paper Cowboy Hat

With your crown and brim cut out, it's time to assemble your hat. Take the crown piece and fold it along the line you drew earlier. Apply glue or tape to this fold, then press it flat to create a crease, forming the top of your hat.

Next, attach the brim to the crown. Apply glue or tape along the edge of the brim, then press it onto the crown, making sure it's centered. Let it dry completely to ensure a secure bond. If you're using tape, you may need to reinforce the join with a bit more glue once the tape has dried.

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Decorating Your Hat

Now that your hat has taken shape, it's time to let your creativity shine. Grab your markers or paint and give your hat a Western-themed makeover. You could add a band of color around the base of the crown, or draw stylized stitching around the brim. Maybe you want to channel your innerаним and add intricate patterns inspired by Native American designs. The possibilities are endless.

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How to make a Mini Cowgirl / Cowboy Hat DIY
a man is holding an open cardboard box
a man is holding an open cardboard box
Diy | How To Make Cowboy Hat From Cardboard At Home
Diy | How To Make Cowboy Hat From Cardboard At Home

Once your design is complete, leave your hat to dry if you've used paint. And there you have it! Your very own, handmade cowboy hat, perfect for keeping the sun off your face at the next farmers' market or festival.

Wear it with pride, knowing that you've combined art and craftsmanship to create a unique accessory. And remember, if you want to switch up your style, all you need is a new design and some more paper. So, saddle up and let your creativity roam wild.

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